Experimental Investigation of Surface Roughness by Considering Different Parameters on CNC Turning for EN-8
نویسندگان
چکیده
This experimental workanalysis the influence of cutting conditions on surface roughness of EN-8during machining by CNC turning. Analysis of variance (ANOVA) is employed to investigate the influence of cutting speed, feed rate, and depth of cut and coolant type on surface roughness height Ra. The influence of the interaction of cutting speed, feed rate, depth of cut and coolant type on surface roughness height Ra are analyzed through various graphical representations. Firstly the on EN-8 test is performed on the specimen by Spectroscopy to determine the composition of various constituents present in the EN-8. Then conduct the experiments by varying the parameters of CNC lathe machine like cutting speed from 1000 rpm to 3000 rpm, feed 0.05 mm/rev to 0.2 mm/rev, depth of cut from 0.5 mm to 1.5 mm and coolant type water with additives, dry air and nitrogen are studied in details. Then after experimentations at various combinations according to Taguhi'sdesign of experiments Surface Roughness is measured using Mitutoyo SJ-201 a Roughness measuring instrument. At last results are analyzed using Statistical techniques and parametric optimization is done for minimum surface roughness. From the experimentation, it is concluded that for EN-8 optimum machining condition for Surface Roughness (SR) with cutting speed (2000 rpm), feed rate (0.05 mm/rev), and depth of cut (1 mm) and at nitrogen as coolant.
منابع مشابه
Integration of grey-based Taguchi technique in optimization of parameters process during the turning operation of 16MnCr5 steel
CNC turning is widely used as a manufacturing process through which unwanted material is removed to get the high degree of surface rough. In this research article, Taguchi technique was coupled with grey relation analysis (GRA) to optimize the turning parameters for simultaneous improvement of productivity, average surface roughness (Ra), and root mean square roughness (Rq).Taguchi technique L2...
متن کاملPrediction Model for CNC Turning on AISI316 with Single and Multilayered Cutting tool Using Box Behnken Design (RESEARCH NOTE)
Austenitic stainless steels (AISI316) are used for many commercial and industrial applications for their excellent corrosive resistance. AISI316 is generally difficult to machine material due to their high strength and high work hardening tendency. Tool wear (TW) and surface roughness (SR) are broadly considered the most challenging phases causing poor quality in machining. Optimization of cutt...
متن کاملParametric Deduction Optimization for Surface Roughness
Problem statement: Surface roughness is a major consideration in modern Computer Numerical Control (CNC) turning industry. Most existing optimization researches for CNC finish turning were either accomplished within certain manufacturing circumstances, or achieved through numerous equipment operations. Therefore, a general deduction optimization scheme is deemed to be necessary for the industry...
متن کاملOptimization of Turning Parameters for Surface Roughness Using Rsm and Ga
The paper presents an experimental study of roughness characteristics of surface profile generated in CNC turning of AISI 1040 mild steel and optimization of machining parameters based on genetic algorithm. The three level rotatable central composite designs are employed for developing mathematical models for predicting surface roughness parameters. Response surface methodology is applied succe...
متن کاملExperimental Study & Modeling of Surface Roughness in Turning of Hardened AISI 4340 Steel Using Coated Carbide Inserted
Turning of hardened steels using a single point cutting tool has replaced the cylindrical grinding now as it offers attractive benefits in terms of lower equipment costs, shorter set up time, fewer process setups, higher material removal rate, better surface quality and elimination of cutting fluids compared to cylindrical grinding. In order to obtain desired surface quality by machining, pr...
متن کامل